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HomeUS MarketsSectorsFreight fleets face rising maintenance costs as parts…

Freight fleets face rising maintenance costs as parts and labor pressure mounts

Maintenance costs have risen 8.6%, and Love's Travel Stops says automated invoice processing can cut invoice time by up to 60%.

Freight operators are seeing fleet maintenance costs climb, with FreightWaves citing the latest ATRI report showing an 8.6% increase. The article points to mounting pressure from surging parts and labor costs, alongside technician shortages and longer equipment trade cycles.

FreightWaves reports that parts inflation tied to tariffs is compounding the problem, while diesel technician availability remains tight. In response, fleets are increasingly moving from reactive repairs toward predictive maintenance that uses integrated telematics and repair-history data.

Love's Travel Stops and Country Stores is highlighted via Brad Bournes, manager of fleet maintenance and service. He says one of the biggest operational gains from Love's FleetView platform is administrative efficiency, with fleets automatically importing repair and parts invoices and coding line items to VMRS standards rather than broad labor and parts categories, cutting invoice-processing time by up to 60%.

The article also describes an AI audit layer that checks imported invoices against repair history, national labor and parts benchmarks, warranty conditions, and potential rework situations to flag anomalies. Fleets piloting that feature have seen maintenance cost reductions of 15.0% to 20.0% in the areas where the audit is applied, though Bournes notes that deferred maintenance backlogs built up over the past three years can still distort the numbers.

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